
Part No. 0110-003020 Page 3 rev 3 3-5-13 DSL
NOTE: Check the bolts periodically to make sure they have not loosened. Re-tighten after the first 500 miles
and then again at 1000 miles.
IMPORTANT CHECK LIST
Be sure that all brake lines and fuel lines are clear of headers and/or connector pipes.
All spark plug wires, battery cables, or other electrical components should be clear of headers
and/or connector pipes.
If dipstick tube was removed, make sure it is installed properly and that the dipstick has been
replaced.
Double-check the tightness of all bolts including brackets and accessories.
PARTS LIST
Qty. Description
1 Right side header
1 Left side header
1 Right side connector pipe
1 Left side connector pipe
1 Left side header gasket
1 Right side header gasket
2 2-½” flat gaskets
1 3” flat gasket
1 2-½” clamp
1 3/8” spacer, 1” long, mild steel
1 Decal:
DOUG’S HEADERS
1 Sticker, C.A.R.B., E.O., D-57-19
1 Hardware kit:
12 3/8”-16 x 1-¼” header bolts
9 3/8”-16 x 1-¼” hex bolts
9 3/8”-16 hex nuts
21 3/8” lock-washers
1 Catalytic converter adapter 3” in x (2.535” I.D.) (2.665” O.D.) out x 1.400” long
1 Installation Instructions, Warranty & Merchandise Card
TOOLS / LUBRICANTS / SEALERS REQUIRED LIST
Description
Heating torch
Mig welder
Cut-off saw
Sawzall
®
(or equivalent) w/metal cutting 6” blade
3/8”, 7/16”, 9/16”, ½”, ¾”, 7/8”, 10mm and 13mm wrenches
9/16” Line wrench (flare nut)
5/16”, 7/16”, ½” and 9/16” sockets
3/8” & 7/16” and15mm deep sockets
5/8” spark plug socket
Ratchet and extensions
Pliers and an adjustable jaw wrench
Torque wrench
Rust penetrant
High temp 700
°
F “sensor-safe” silicon sealer:
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